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Energy and Environmental Profile of the US Mining Industry 4 Iron The chemical element iron is the fourth most common element in the Earth s crust and the second most abundant metal About five percent of the Earth s crust is composed of iron The metal is chemically active and is found in nature combined with other elements in rocks and soils In its natural state iron is chemically bonded The Lower grade sources of iron ore generally require beneficiation using techniques like crushing milling gravity or heavy media separation screening and silica froth flotation to improve the concentration of the ore and remove impuriti

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In general iron ore beneficiation is done at the mining site This may be in the blast furnace thermal energy or in the electric arc furnace electrical energy This may be in the blast furnace thermal energy or in the electric arc furnace electrical energy Upon receipt of the iron ladle at the iron processing plant the ladle is weighed and the iron temperature taken with a dip thermocouple The ladle is placed on a ladle tilter and an injection hose connected to an angled tuyére in the ladle hood

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